The inverter welder is the device that revolutionized conventional welding. Welding is a fairly common activity both at a professional and amateur level, therefore not only in the construction field but also in the do-it-yourself.

Like most tools, welding tools have also evolved to satisfy a growing and increasingly heterogeneous audience. Many doubts have arisen regarding the reliability of this type of welding machine following its launch on the market.

This fact should not surprise us, technological innovations are always accompanied by many doubts. However, over time, the inverter welder has managed to conquer everyone, establishing itself as a reliable and effective machine.

Right below we had selected the best inverter welders that are present below.

SaleRANK NO. 1
ARCCAPTAIN Stick Welder, [Large LED Display] 200A ARC/Lift TIG Welding Machine...
  • 【EASY TO USE】Intelligent LED screen design, provides you with accurate data display and more choices, helps you read it easier...
  • 【SYNERGIC CONTROL】This stick welder can automatically match current and voltage after the diameter of the welding electronic...
  • 【PORTABLE & LIGHTWEIGHT】This welder is super lightweight at only 7.2 lbs, easy to carry with the handle or shoulder...
  • 【2-IN-1 WELDER】You can choose stick or lift tig mode as you want. It features an adjustable hot start and arc force, is easy...
  • 【SAFETY & DURABLE】 ARCCAPTAIN welder machine has passed a variety of professional tests and certifications including TÜV and...
RANK NO. 2
YESWELDER 135Amp MIG Welder,110V Flux Core Welder Flux MIG/Lift TIG/Stick 3-in-1...
  • MORE POWERFUL: Up to 135 Amp output allows you to weld mild steel up to 2/5” in the plate. Suitable for 2LB .030” & .035”...
  • MULTI-PROCESS: 3-in-1 Welder, capable of Gasless MIG/Stick/Lift TIG. (need to buy an extra lift TIG torch) Meets your various...
  • DIGITAL DISPLAY: Advanced digital display, increases the visual clarity and improves the efficiency of the operation.
  • SYNERGIC CONTROL: When adjusting the wire feeding speed, the voltage will be automatically matched. Suitable for beginners and...
  • SAFETY FIRST: Automatic compensation for voltage fluctuation, over current protection, over load protection.
RANK NO. 3
YESWELDER Stick Welder 205Amp Large LED Display Digital Inverter IGBT Welding...
  • More powerful : Up to 205 more amps, Ideal performance for most 6010, 6011, 6013 and 7018 rods.
  • LED Display: Compared to other traditional displays, our intelligent LED display can help you see the data more clearly, such as...
  • Adjustable Hot Start & Arc Force : Boosts the current during starting to provides easy, quick and reliable arc starts, minimizes...
  • Safety : Automatic compensation for voltage fluctuation, over current protection, over load protection, temperature control
  • Portable: Compactdesign. Weighing in at just under 8.4 lbs.(3.8kg) , so you can work smarter not harder by bringing the welder to...
RANK NO. 4
BILT HARD 110V MIG Welder, 135A Flux Core MIG/Lift TIG/Stick 3-in-1 Welding...
  • Complete Set for Beginner: To maximize value and convenience, the 3-in-1 welder package includes a 3-in-1 welder, MIG torch(Lift...
  • Powerful 3-In-1 Welding Machine: Our versatile welder combines Flux MIG (FCAW), Lift TIG (GTAW), and Stick/MMA (SMAW) welding...
  • Synergic Control: With advanced synergic control, this gasless flux core welder automatically adjusts voltage, current, and wire...
  • Safe & Intelligent Design: Equipped with overheat and overload protection, the MIG welder shuts down automatically if it gets too...
  • Reliable: We stand behind our welding machine. If you have any questions or encounter any problems, please feel free to contact us...
SaleRANK NO. 5
HONE Stick Welder, 110V/220V Actual 140Amp ARC Welder Machine, IGBT Inverter...
  • ➠【Upgrade】For better using experience, we impove the duty cycle from 25%120A (110V) / 30%140A (220V) to 40%120A (110V) /...
  • ➠【Digital IGBT Inverter Technology】This ARC welder come with advaced unique IGBT control mode improves the reliability of...
  • ➠【Suitable for Series Welding Rod】The welder has amazing hot-start, is ideal for the rods AWS E6013 E7018 E6011 of...
  • ➠【Safe and Stable】This welding machine has Anti-stick function easy the electrode removal from the workpiece, and...
  • ➠➠【Easy to Operate】The soldadora inverter 110V 220V equiped with digital display and trouble indicate, the real welding...
RANK NO. 6
haxiaoer 145A MIG Welder, 110V Flux Core MIG Welder, 2-in-1 MIG/Lift TIG/Stick,...
  • 【MULTI-PROCESS WELDING CAPABILITY】: haixaoer MIG145A welder offers a versatile 3-in-1 functionality, supporting Flux Core...
  • 【USER-FRIENDLY CONTROL SYSTEM】: When you change the wire thickness (.030"/.035"/.040") or amperage, the haxiaoer mig...
  • 【USER FRIENDLY INTERFACE】: haxiaoer welding machine features an intuitive and cool operating panel with clear control over...
  • 【LIGHTWEIGHT & PORTABLE DESIGN】: haxiaoer mig welder machine weighs 14 pounds, comfortable to hold, lightweight and portable....
  • 【SAFETY FEATURES】: haxiaoer mig 145A welder Built-in safety features include automatic voltage compensation, overcurrent...
RANK NO. 7
ARC Welder, 200Amp 110V Welding Machine IGBT Inverter Hot Start Portable Welder...
  • Unleash Your Welding Potential: 200 amps of power for optimal performance with 6010, 6011, 6013, and 7018 rods.
  • Safety First: Automatic voltage compensation, over current protection, over load protection, and temperature control for...
  • Quick And Reliable Starts: Automatic hot start boosts current during starting for easy and efficient arc starts.
  • Smooth and Stable Arcs: Auto adaptive arc force minimizes electrode sticking without compromising arc stability or increasing...
  • Work Smarter, Not Harder: Compact and portable design weighing under 8 lbs. for easy transportation and storage.
SaleRANK NO. 8
DEKOPRO 110/220V MMA Welder,160A ARC Welder Machine IGBT Digital Display LCD Hot...
  • Advanced IGBT Inverter Technology: Powerful welder capable of welding mild steel, weld steel, stainless steel and cast iron. IGBT...
  • Professional ETL Certificate: The welding machine has ETL certificate for added safety. Each MMA welder device undergoes a strict...
  • Portable Design: This welder features a easy carrying handle,compact design, easy for translation and storage. Very convenient,...
  • Energy Efficient: Reduce the damage of Copper and Iron,obviously increase the welding frequency,and energy-conserving result is...
  • Multi Use: The MMA welder is suitable for welding stainless steel, mild steel, aluminum and other metal materials
RANK NO. 9
TOOLIOM 135A 110V Stick Welder MMA arc Welder Machine dc Inverter Welder with...
  • Can handle E6010 cellulose electrode, adopting IGBT Inverter power system,suitable for mild steel, cast iron, stainless steel as...
  • Equipped with digital display and trouble indicate,read the output welding current.
  • Built-in excellent anti-stick, arc force, hot start and other functions,easy to operate,safe and convenient for beginner.
  • Portable: With adjustable shoulder strap,is convenient to carry between job sites or use.
  • Powered by standard 110V household voltage.
RANK NO. 10
HONE Stick Welder 110V, Actual 120Amp Smart Hot Start Arc Force Anti-Stick Mini...
  • ➠【Easy to Weld】Bulit-in smart Hot-start and Arc-force provide easy, quick and reliable arc start, and stable welding...
  • ➠【Wide Adaptability】This welder machine has ideal performance for most E6013, E6011, E6010, E7018 and E308-16 rods.
  • ➠【Wide Application】Powerful portable welder, capable of welding all kinds of ferrous metals such as carbon steel, medium...
  • ➠【Safe and Stable】Built-in automatic Anti-stick, compensation for voltage fluctuation, over current protection, over heat...
  • ➠【Portable】The small welder only weighs 5.8 lbs, easy to carry with a handle or shoulder strap(included), very suitable for...
SaleRANK NO. 11
GZ GUOZHI Stick Welder Small Mini Portable, 110V 130A ARC MMA Welding Machine...
  • 【Super Small, Lightweight, and Portable】: GUOZHI mini stick welding machine with unique compact design, small and Exquisite,...
  • 【110V 130A ARC Welding Machine】: This 110V 130A MMA welding machine is ideal for E6011, E6013, E6014, E7018, and welding rods...
  • 【Quick Start & Safety System】: The stick welder has a built-in hot start function for quick arc starting and is constructed...
  • 【IGBT Technology】: With advanced IGBT technology, the current and voltage are more stable and less likely to damage the...
  • 【Package List】: GUOZHI mini stick welding machine, the package includes 1*130amp stick welder, 1*10ft electrode holder cable,...

Buying Guide to Select the Best Inverter Welders

Before purchasing tools, it is very important to understand what they are, how they work, and what types of variants exist. This will help you identify the product that best suits your needs. For this reason, in our article, we will try to clarify the most frequent doubts and questions regarding this type of tool.

What Are Inverter Welding Machines?

Inverter welders are relatively new and innovative welding tools that have numerous advantages, still unknown to many people, compared to conventional models.  Among the main advantages of inverter welding machines, we find their compact dimensions, which make them easily transportable, even inside a light carrying case.

They use much smaller transformers and consequently weigh less. This is one of the main differences with conventional welders, notoriously robust, and not suitable for confined spaces.

What Are the Most Used Welding Processes Nowadays?

Throughout history, various welding processes have been used and refined. As always, some are more popular and appreciated and are therefore more used than others. The four most well-known welding processes are MMA, MIG, TIG, and FCAW welding.

  • MMA or Electrode Welding: (also known as SMAW welding for its abbreviation in English) uses a metal electrode coated with a filler metal to be able to weld the original material.
  • Mig Welding : (also known as GMAW welding for its abbreviation in English) it uses a wire welding electrode on a coil that automatically feeds at a pre-set constant speed.
  • Tig Welding: (also known as GTAW welding for its abbreviation in English) is an arc welding process that uses a non-fusible tungsten electrode.
  • Flaw Welding with Cored Wire: Similar to MIG welding in that it uses a wire feeding process. This type of welding, however, unlike the MIG case, does not require an external protection gas.

What Dangers Are Related to Welding?

The welding activity can present various dangers, both for those who are performing the welding and for those who are nearby. Therefore, it is important to know not only the risks and dangers related to this activity but also the safety measures to be adopted (which we talk about in the next paragraph). Let’s see the dangers together:

  1. Electrical Discharge: This is the most serious danger due to welding, it can cause serious and even fatal injuries, both by direct discharge and in the event of a fall from above after receiving a discharge. Touching part of the welding circuit or electrode while touching the metal being welded, there is also a risk of a secondary electric shock.
  2. Risks Related to Noise Pollution: When we perform welding, we expose ourselves to loud and prolonged noises. Noises with more than 85 dB (decibel) are considered loud, and welding activities such as flame cutting and arcing can produce noises with more than 100 dB. Exposing yourself regularly to loud noises can cause permanent hearing loss.
  3. Uv and Ir Exposure: Exposing yourself without personal protective equipment (PPE) or other types of protection to the intense UV light that is produced during welding activities can cause corneal burns. The severity of the injury depends on the distance, the duration of exposure, and the angle of penetration. Long-term exposure to arc flashes can also contribute to cataracts and vision loss.
  4. Exposure to Fumes and Gases: Welding exposes the welder to invisible gases that can easily penetrate the lungs, including ozone, nitrogen oxides, chromium and nickel oxides, and carbon monoxide. Depending on the gas or smoke, concentration, and duration of exposure, the damage caused can be more or less serious.
  5. Burns: The combination of high-temperature welding arcs, UV rays, and molten metal can cause severe burns during welding. These burns can affect the skin or eyes and can be very serious.

What Safety Measures Are Needed to Use an Inverter Welder?

We know that when using this type of equipment inadequately or without using the necessary precautions, problems can occur that put our lives at risk.

It will be really important to use personal protective equipment (PPE). If we have a superior who assigns us jobs involving welding, he will be obliged to provide us with:

  • Welding helmet or mask with side shields: to protect us from UV radiation, particles, debris, hot slag, and chemical burns.
  • Flame retardant hood: to be worn under the helmet to protect the back of the head.
  • Respirators: protect us from the fumes and oxides that the welding releases. The respirator must be suitable for the type of work we are carrying out.
  • Flame retardant clothing: to protect us from heat, fire, and radiation from the welding process and to prevent burns.
  • Fire-resistant ear protection and earmuffs
  • Fire-resistant ankle boots and gloves: safety ankle boots with a rubber sole and steel toe protect us from electric shock, heat, fire, burns, and falling objects.
  • Remember to forbid children from approaching the welding area.

In addition to these individual measures, it is important to have received adequate training and make sure that there are no flammable materials in our workspace. All operations (device preparation, welding, maintenance, repair) must be carried out by qualified personnel.

What Are the Pros and Cons of An Inverter Welder?

Although some people still have doubts about the veracity of the advantages attributed to inverter welding machines compared to traditional ones, these innovative models have become very popular among users thanks to their characteristics. In this table we see the main ones:

Advantages
  • Small, compact and portable
  • Sophisticated and lightweight silicon transformer
  • It uses an IGBT transistor for insulating gate capable of performing high volume soldering
  • They consume less energy
  • They use normal household connectors
  • They operate with lower voltage
  • Electronically adjustable output power
  • They allow you to adjust the power in a wide range
Disadvantages
  • Maintenance is more expensive
  • They have a more complex structure
  • They are equipped with multiple electronic components

Type of Process (technology)

The first criterion to consider is the type of welding we want to perform. That is, first of all, we must define what type of process we will use, on what materials we will work, and under what conditions.

These factors will depend on the choice of technology and, consequently, of the welder to buy. Consider the characteristics of each welding process to make your choice. The cheaper inverter welders are generally designed to use MMA or electrode welding technology.

However, depending on the range, the manufacturer, and the quality of the device in question, there are models that can work with more than one technology. Logically, these are more expensive machines.

Adjustable Amperage and Power Levels

The amperage with which the welder works will determine the power with which the machine works. Generally, the higher the power and the better the performance, even if this is not always the case. The inverter welding machines have an amperage of between 100 A and 250 A.

The amperage affects the adjustable power levels. The inverter welding machines are normally equipped with a minimum amperage with which they can work, which can oscillate from 10 A up to the maximum amperage supported by the machine.

If you have to work at different intensities and levels, it is better to look for a machine with a wide range, say from 20 A to 200 A, for example.

Working Cycle

The work cycle is a very important technical feature: it defines the number of minutes, within a period of 10 minutes, during which a welding machine can produce welding current safely. So a 140 A welder with a 60% duty cycle must “rest” for at least 4 minutes after 6 minutes of continuous welding.

Look carefully at the specifications of the welder you are thinking of purchasing. Many manufacturers of welding machines identify the different models based on their maximum ability to generate energy but are careful because often the machine in question can only produce that level of energy for a short period of time. For this, always try to check the work cycle.

Diameter and Type of Electrode

The electrode establishes the arc, protects the molten material, and, by wearing out, joins the molten material of the base metal, making the weld. On the market there are electrodes with standardized diameters, the most common is 1.6 mm, 2.0 mm, 2.5 mm, 3.25 mm, 4.0 mm, and 5 mm.

A welding machine that allows you to use a wide range of these diameters will guarantee greater versatility. As regards the different types of electrodes, there are for example rutile, basic, cellulose, antioxidant, and bronze electrodes.

Some welders work only with certain types of electrodes, obviously, a machine that supports different types will be more convenient and more versatile. The electrodes can be further classified according to the materials to be welded.

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